Automated Optical Inspection has change into a vital facet of recent manufacturing industries, particularly with the growing complexity and dimension of printed circuit boards (PCBs).
At present’s manufacturing enterprise depends on automation simply as a lot because it does on people. Nevertheless, a Good Manufacturing facility, which is a hybrid of bodily and digital capabilities, calls for extra: real-time information, networking, and synthetic intelligence (A.I.) expertise on the forefront.
Though there are nonetheless debates about whether or not the Moore’s legislation is already useless or alive, the marketplace for digital items continues to be going by way of speedy expansions – each in demand and in growth. With the growing complexity and variety of product parts, there was a corresponding escalation within the stringency of inspection necessities and the necessity to pace up inspection processes. Subsequently, the method of remodeling your manufacturing flooring right into a Good Manufacturing facility whereas implementing A.I. leaves little alternative for error or wastage of time.
Hereby we current the V510i Superior 3D Optical Inspection (AOI) Answer collection, a cutting-edge lineup that includes revolutionary applied sciences designed to revolutionise the standard management procedures in your manufacturing workflow.
1. Unmatched Accuracy and Precision with a Complete Measurement System
Our V510i 3D AOI options are outfitted with Good Measurement & Good Math applied sciences, thus combining defect detection and measuring capabilities in a single resolution. The Good Measurement expertise amplifies our V510i 3D AOI options with intensive 2D and 3D measurement capabilities to ship correct outcomes with a versatile datum set-up. Its skill to generate high-quality 2D and 3D pictures of complicated and high-density printed circuit boards (PCBs) ensures the correct detection of defects which will go unnoticed by human operators. Moreover, the Good Math expertise permits inspections of a number of part teams collectively underneath the identical rule – thus rushing up inspection processes whereas reaching top-notch high quality management.
2. State-of-the-art A.I. Expertise for Automated, Straightforward and High quality Programming
A.I. integration in our V510i 3D AOI options brings a paradigm shift in programming and defect classification. With A.I. Good Programming, now you can automate your programming course of by way of clever and autonomous algorithm task, protecting as much as 90% of floor mount expertise (SMT) parts. This A.I. expertise, outfitted with predefined parameter compliance to IPC class with ensured algorithm and program high quality management, means that you can scale back your programming time and labour by as much as 88% and expertise a program high quality enchancment of as much as 99%! The dependency on human intelligence and technical expertise can also be lowered, making the complete course of extra environment friendly.
Furthermore, A.I. Assisted Defect Evaluation (A.I. VVTS) additional enhances the post-inspection evaluation and judgement, eliminating human judgement errors. This automation streamlines buy-off processes in restore stations and supplies constant inspection outcomes with a formidable ~90 % A.I. accuracy, resulting in lower than a 1% escapee fee. Moreover, the A.I. VVTS has an A.I. protection of over 90% for each widespread and difficult defects. Therefore, this A.I. resolution permits customers to automate buy-off in manufacturing with as much as 50% yield enchancment and vital working price discount!
3. AOI Clever Management Tower for Manufacturing Course of Optimisation
Within the dynamic realm of producing, the place environment friendly manufacturing processes and high quality requirements are paramount, ViTrox’s V-ONE AOI Clever Management Tower emerges as a transformative resolution. This innovation addresses the necessity for streamlined administration and optimisation of SMT traces, which is essential in electronics manufacturing. The V-ONE Management Tower empowers producers to centrally oversee and fine-tune a number of AOI machines, even throughout completely different techniques, by way of distant management. This leads to enhanced operational effectivity, as engineers can remotely fine-tune machines with out disrupting manufacturing. The system’s clever influence calculation technique prioritises crucial points, optimising process administration and monitoring. Seamless integration, unified information administration, and the flexibility to harness the centralised energy of the Management Tower additional solidify ViTrox’s V-ONE as the final word resolution for elevating manufacturing processes to new heights.
4. 3D Reconstruction Enhancement with the All-New Projector Multiverse
These days, PCB designs have gotten inherently extra complicated – as a result of growing variety of parts in addition to the miniaturisation of boards. The mix of tall and brief parts creates plenty of imaging difficulties. As well as, the parts’ varied floor traits—clear, darkish, or specular—additionally current inspection challenges. To beat these points, we’re happy to current the ground-breaking Projector Multiverse. This breakthrough has the potential to revolutionise 3D imaging reconstruction. In essence, the Projector Multiverse units itself aside by offering a wide range of further fringe settings, additional growing the pliability of the already extremely succesful Digital Gentle Processing (DLP projectors). This cutting-edge expertise mixture has been fastidiously designed to give you unrivalled capabilities in inspecting sophisticated PCB designs.
ViTrox’s Complete AOI Line-Up
ViTrox has developed a variety of V510i Superior 3D Optical Inspection (AOI) options to fulfill every of your particular wants, starting from V510i SE, V510i Optimus 3D, V510i XL, V510i 4.0, to V510i XXL. Our V510i Options for the SMT line can assist stringent course of necessities and accommodate PCB sizes spanning from 510mm x 510mm (20” x 20” ) to 1320.8mm x 1320.8mm (52” x 52”).
Moreover, we’re honoured to announce the launch of two cutting-edge AOI options which can be set to remodel the backend semiconductor and SMT PCBA manufacturing business. With the primary resolution, ViTrox’s V510i 3D AOI Answer for Superior Packaging (Semicon AOI), now you can examine extremely reflective die and parts, corresponding to leadframe and system-in-package (SiP) inspection. For extra microscopic inspection necessities, together with wire bond and die inspection, you possibly can go for our V510i 3D AOI Answer for Superior Packaging and Microelectronics (Micro AOI). This resolution is provided with a variety of wire bond inspection algorithms for varied defect detection and permits excessive inspection high quality for SiPs with slim part pitch of as much as 30µm hole.
Key Takeaways
Keep forward of the curve within the manufacturing area with our newest AOI improvements. Improve your competitiveness, elevate buyer satisfaction and solidify your place out there with our trusted options. One other nice information for you is that ViTrox’s AOI options are IPC-CFX-2591 validated, due to this fact supplying you with additional assure that we’re dedicated to optimising your manufacturing processes. You can too learn on how our prospects from LEDoptix GmbH, Jabil Wuxi and Etron Applied sciences benefited from our V510i 3D AOI resolution.
