Enhance Your CNC Productiveness with Automated Half Feeding

Hold chips flying! 

Machine retailers sometimes function CNC machines at solely 60-70% capability, and there are a number of causes behind this. The dearth of expert operators is one issue. The manufacturing business faces main challenges, together with excessive job turnover charges of as much as 50% and a projected labor deficit of over 10% by 2030. The youthful technology’s disinterest in repetitive and low-skilled jobs contributes to this deficit. Discovering one good candidate is troublesome, however discovering a second candidate for a second shift is much more difficult. Discovering a candidate keen to work night time shifts feels virtually like a miracle. However in as we speak’s unsure financial local weather, with rising rates of interest and international instability, losing 30% of runtime is just unaffordable. 

Retrieve the remaining 30% promptly with a robotic machine tending resolution

By using a robotic to produce components persistently, the runtime of machines might be boosted by a minimal of 15%. This strategy not solely ensures extra dependable loading and unloading procedures but in addition eliminates the chance of human errors generally related to repetitive and monotonous duties.

In comparison with handbook tending, using a CNC machine with a robotic system is 4 occasions less expensive. The Robotiq Machine Tending Answer allows machine retailers to quickly recoup their funding in CNC machines.

Meet the Machine Tending Answer

Robotiq redefines automated half feeding with a non-invasive and streamlined collaborative robotic resolution that empowers individuals, boosts productiveness, and promotes adaptability, all whereas fostering a swift and cost-effective deployment. 

The Robotiq Machine Tending Answer replicates the actions of a human operator on a CNC machine. The system screens the machine’s standing by way of sign lights, opens and closes the chuck with a foot pedal, picks and aligns components, and begins the machine with the press of a button. The robotic interfaces with the machine similar to an operator would however with out requiring communication playing cards, costly wiring, customized programming, or everlasting modifications. The answer doesn’t alter the CNC applications; exterior modules handle the communication between the CNC machine and the robotic.

This non-invasive technique has a number of advantages.

1. Suitable with any CNC machine mannequin, model, or age, permitting producers to successfully automate their manufacturing flooring.
2. Standardized know-how that facilitates data switch and coaching.
3. Deployment inside a number of hours. There isn’t a manufacturing downtime.
4. Non-invasive resolution means you needn’t hack your CNC and threat voiding its guarantee.
5. No complicated programming is required. Keep away from reliance on system integrators and guarantee steady manufacturing uptime even throughout changeovers.
6. Seamless transition from automated to handbook half feeding to simply handle small portions.

Preserve uptime with streamlined configurations

Machine tending functions are complicated. The movement required is intricate so as to keep away from collisions with the delicate machining tools. This complexity makes it troublesome for each newcomers and skilled customers to program and redeploy shortly throughout changeovers. That’s the reason the Robotiq Machine Tending Copilot software program doesn’t require programming abilities. Configurations are grouped below assistant instruments designed to simplify setups and information customers via a sequence of steps. The configurations embody photos for visible steerage and to help the event of worker experience and autonomy.

Program Generator Function

The Copilot software program takes the complexity out by producing program templates tailor-made to the CNC machine sort and gripper configurations. With a decade of experience in machine tending functions, Robotiq’s engineering workforce has developed complete options to automate the duty listing creation course of in machine tending applications. This function removes the necessity for customers to consider the logic and listing of steps behind a machine program. After this system is routinely generated, the person merely must observe the method and fill within the required info. 

Choose the CNC machine sort and gripper configuration to effortlessly unlock a program template.

Good Transfer Function

Educating trajectories to the robotic is fast with the Robotiq Machine Tending Good Transfer function. Educate as much as 10 waypoints and set a protected “fly zone” by manually shifting the robotic to every place. Producing optimized robotic motions with out collisions is completed in minutes and with out the necessity for programming. Non-robot consultants can effortlessly and confidently train the robotic and construct dependable applications.

Manually transfer the robotic to the specified place.

Empower your workforce

Counting on expert operators to feed components to machines fails to optimize their distinctive strengths. Analysis exhibits that 83% of employees desire employers who present fashionable gadgets like robots to boost their duties. The Robotiq Machine Tending Answer has made automation accessible to companies of all sizes, overturning the idea that it’s too difficult. By redirecting expert employees to extra strategic duties, machine store homeowners can acquire necessary aggressive benefits, significantly when expertise retention is a world problem. 

See how Fusion OEM empowered their workforce and elevated their manufacturing by 50% with our Machine Tending Answer.

Don’t let a 30% manufacturing runtime improve go to waste. Uncover the potential of Robotiq’s Machine Tending Answer in bridging the hole in workforce availability, particularly for night time shifts and repetitive duties. Embrace this chance to maximise your manufacturing runtime and keep forward within the present financial panorama. Click on right here to remodel your operations!